CNC Machining Tolerances — Complete Guide

What tolerance can TruPart achieve?

TruPart Precision achieves tolerances as tight as ±0.005mm (±0.0002in) on critical dimensions using DMG MORI 5-axis machines and CMM inspection. Standard precision is ±0.1mm for non-critical features.

ISO 2768 Tolerance Classes

ClassToleranceTypical Use
Fine (f)±0.05mmPrecision fits, mating surfaces
Medium (m)±0.1mmGeneral engineering
Coarse (c)±0.3mmNon-critical features
Very Coarse (v)±1.0mmRough dimensions

When tight tolerance costs more

A part at ±0.005mm typically costs 30-50% more than ±0.1mm due to slower cutting speeds, additional setups, and CMM time. We'll always recommend the most cost-effective tolerance for your application.

Factors Affecting Tolerance

  • Material: Aluminum holds tighter tolerances than plastics or superalloys
  • Geometry: Simple turned parts are easier than complex 5-axis parts
  • Surface finish: Ra 0.4μm requires slower finishing passes
  • Heat treatment: Parts may shift slightly after treatment

Discuss Your Tolerance Requirements

Send your drawing with tolerance callouts — we'll advise the most cost-effective approach.

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